How to wind an extension cord on a reel

12.11.2020 By Dugrel

how to wind an extension cord on a reel

Homemade Extension Cord Winder Mount

Dec 23,  · I'm using the Bayco K extension cord reel which you can get (Commission earned)This uses the fold-in-half method of winding u. Aug 10,  · In this video I teach you the best way to wrap an extension cord. This method turns any extension cord you have now into an easy to use custom length extensi.

Yesterday I stopped in a Goodwill store and found a ft, etension gauge extension cord I love Goodwill : My wife was a little irritated that I bought it since we already have several cords but none of them are this heavy duty so I couldn't pass it up. Then, last night, I was geeking out on here and I noticed the tools competition, so of course I had in make something I've been wanting to make for several years.

I trash picked a wire spool a few years ago and ever since i've wanted to make an extension cord reel with built in electrical sockets like my dad made years ago. Only I had ideas on how I would improve the idea. His has two sockets in a metal electrical box mounted on top of the reel, with the cord run inside and up to the box. I wanted my sockets to be inside the reel because the box always seemed like it was in the way when winding up the cord.

I also wanted a knob for winding it up and a base so I can set it on the ground and just pull the cord to the outlet. I also wanted the base to be a hand hold for winding it back up. This morning I stopped at my local home improvement store and started searching for parts.

It took me a while but I eventually found all the parts I needed. I already had the cord and the spool and I had a wooden knob from a piece of furniture I fixed up. Oh, I also used a scrap of household electrical wire and a wire nut, both of which I already had.

I also used a few fasteners I already had on hand. First thing I had to figure out was "how is this crap gona fit? It took a bit of finagling with the size of the hole to be able to fit the parts through without making the hole too big. In the end I had to make it bigger than I wanted so I used a scrap piece of hard board as a mounting plate.

I forgot to mention that before. I also had that on hand. I forgot to take a picture of the mounting plate after it was done. I sanded the edges of it help it look better. In retrospect, I wish I had cut a bigger piece and made the mount plate round to wihd cover the metal tabs on the top of the spool.

I could have cut a larger hole which would have made things a little easier later on. I also cut a couple tabs off the electrical box. I rreel cut a bigger hole on the other side to fit the flange. Be careful with this part, my blade went off track a little and the hole ended up not being as round as I wanted it.

The flange is going to act as a base and also as a hand hold for reeling it in and out. I can't corr go much into how I came up with what I did because it mostly looking at it, scratching my head, looking at it more and trying to imagine how it would work. I ended up cutting the adapter piece where the smaller section meets the larger section, leaving the beveled part with the large rsel.

I had to cut the larger ring in half to fit it through the hole on top, thats why I wish I had made the mounting plate bigger and cut a bigger hole. The way it fits together, the flange goes rdel through the bottom, the other pieces go in through the top, the smaller ring exyension the flange and the larger ring around that with the bevel against the bottom of the spool. It's all glued together with caulk. I recommend doing what you can to keep that larger ring in one piece, I'm worried that where the two pieces meet is going to rub on the spool and keep it from rotating smoothly.

I might rebuild that part later how to reset desktop to factory settings windows xp it is a problem.

It's hard to tell right now because the caulk hasn't ree and I don't want to rotate it until it is. The how to grill polenta slices I assembled it, I put a bead of caulk around the inside of the beveled sections, put those in place, put another bead in the top of the gap between the flange and those two pieces and then slid the smaller ring in-between how to wind an extension cord on a reel pressed it all together.

Next up is the wiring. I had to pause a second when it came time to cut the female plug off the cord. Once I cut it off there would be no turning back, but i figure out of the cords I have, its the best one to use for this so off it went. I cut about a foot of the cord off with the plug so I how to make fabric softener liquid use that for something else later on.

I don't know for what, but I'm sure it will come in handy at some point. I ob off the plug, stripped the wires and ran it through a hole that just happened to be the perfect size and spot. I can't guarantee that your spool will be as cooperative so do what you gotta do. I drilled two small holes in the bottom of the electrical box and used a zip tie to secure the cable. Next up, I used the scrap of household wiring to connect the two plug sets together, then I attached the cord to the other set of connections on one of the socket sets.

There was only one ground connection per set so I left a tail coming off one of them and used a wire nut to attach the ground wires.

It's kinda hard to see in the picture, sorry that didn't get a better one. The outlets I got are described as "tamper resistant". If you look in the outlet in the last picture, there are plastic pieces blocking the openings.

They move out of the way when you plug something into it. The display where I found them said that it's supposed to be safe for kids but I think it will be great for keeping saw dust and other debris from getting into the outlets. Now to wrap it all up. The outlets, box, and cover plate were attached to the mount plate which was then attached to the spool. Then I attached the knob and wrapped the how to wind an extension cord on a reel around the spool.

Extenzion I do, I'll probably shorten how far the hand hold goes inside so it's easier to wrap my fingers around in there. Right now it's too close to the electrical box to get a good grip in there so I recommend cutting maybe a half inch off the shaft of the flange and cutting the other two pieces to the same height.

I'm trying to think of how it can be modified so the outlets are stationary. I have an idea but thats going to require a bit of tinkering to figure out though. Reply 6 years ago on Introduction. You are going to need a slipring assembly. Making one of those, especially for line power, is not a trivial task, involving laborious lathe work with brass, sliding contacts, and insulating material that encloses the entire thing.

Been There Done That almost! I made a 96 channel slipring for now, but it didn't carry hazardous voltages. It took me a week, and that was after I designed it. Reply 9 months ago. You made a 98 channel slip ring.

Sxtension sounds like very precise machining!?! What were the sizing of what a man movie trailer rings and spacing? Spacing is 8 to the inch.

Then mount on lathe, and cut just through the copper 8 to the inch. Holes drilled in copper through to center for soldering wires. Interior square hole just large enough to fit rotor. Cuts through copper cladding isolated aj alternate on 2 sides giving room for terminals, 4 to the inch each side. Contacts made with bronze wire too thick, but I could not get thinner material from McmasterCarr. Each wire contacts on 2 opposite sides of the rotor.

There is a lot of friction, but that didn't matter as it was on large, heavy, missile what is a mitre saw platform. I have photo, but Instructibles "Add images" won't work,I can send image by email. I also made tiny one 8 channel for a "record sind sized centrifuge. Thanks for sharing your experience. I figured it wouldn't be a simple task and based off your input probably beyond the scope of the tools I have without creating something potentially dangerous.

Question 9 months ago. How did you do this without sliprings for the electrical connections? Otherwise the cord would get hopelessly twisted. With all the comments i'm surprised no one picked up onn the bare jacket of the cord going thru the sheet metal tube with no rubber grommet or heat shrink tubing on it for wear protection.

The maker is going to be rolling and unrolling this cord and will wear a hole in the covering eventually causing a short.

Aind 3 years ago. Good catch. You could cut an extra board, roughly the same diameter as the spool, with a handhold that sticks out beyond the spool. Then mount the spool to it with a 'lazy-susan' bearing. The inductance is trivial and regardless is not responsible for any cord heating. Standard wire tables usually include the current ratings of bundled versus free air wires. Just google it. I appreciate the info about inductance - I was trained a lifetime ago as a flightline electrician on military aircraft, and my dad was a commercial and residential electrician, and it still didn't occur to me that this could happen.

I've been anxious to find a reel that doesn't cost an arm and a leg but now wonder if I ought to just leave it alone I how to get a provisional moped license this site and there are some information about tunnel diode.

I think your project is a good idea but it looks like the cord you used does not have a ground prong. This could be a lethal mistake. Reply 5 years ago on Introduction. Inductance is a non-issue.

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Apr 23,  · Steps: 1. Avoid using cord reels that wind up the extension cord too tightly. That puts stress on the cord and prevents the 2. Don't secure extension cords with tape, which can leave behind sticky residue. 3. Plugging one end of the cord into the other can damage the wires inside the . Mar 29,  · I wanted my sockets to be inside the reel because the box always seemed like it was in the way when winding up the cord. I also wanted a knob for winding it up and a base so I can set it on the ground and just pull the cord to the outlet. I also wanted the base to be a hand hold for winding . Wind up the extension cord starting with the male end, secure the male plug through one of the wheel slots, leaving it out and accessible to plug it into the wall or a short extension; then start turning the cord wheel handle wrapping the cable around the wheel as it is shown in the video.

On the 4x4 wood stock draw a 1. Before cutting any wood, make sure the wood piece is secured by clamping it to a working table. Cut out the marked slot with a handsaw. You may need to use a chisel to square off the inside. The wheel handle will be set in the slot, but it won't fit in unless you round the top edges of the 4x4.

Use a handheld belt sander to do this until the cord wheel will slide into the handle slot. Align the 4x4 wood piece standing it up on the center of the 9x9 plywood. Mark with a pencil around the 4x4. Set the wood stock aside; you should have drawn a square in the center of the plywood. Mark and drill inside of each corner of your 4x4 square where you will need to put screws to hold the wood stock to the plywood. Assemble the 2 pieces using wood screws going thru the plywood into the 4x4.

Then drill one screw hole on each corner of the 9x9 plywood, these will serve to attach the wheel holder into the wall. Place the wheel holder on the wall where you plan on hanging it.

We recommend placing it close to a power socket so that you can plug it in without fully unwinding the cable. Mark the wall with a pencil through the holes you have made on each corner. Drill the holes in the wall where marked. Insert a wall anchor into each pre-drilled hole. Hold the wheel holder in place over the four wall holes and screw a drywall screw into each of the holes, tightening the wheel holder to the wall.

Question 2 years ago. Only thing to note unless I missed it - Any extension lead should be completely unrolled before use. This is especially true for 'high' power gear like a welder or large compressor.

There are several factors that effect the reason why but the easiest one to explain - cables get warm but if their rolled and bunched up the heat cant escape and they burn the insulation. This is the same as having 4 turns left on the roll meaning your 10amp lead is now only good for 6. Reply 2 years ago. Of course, the amount of time the equipment is ran on the end of the cable is, nearly, as big an issue as cable size.

A 14 gauge cable running a shop vac for fifteen minutes isn't going to get a lot of chance to build enough heat to damage the cable. Next, we jump to cable length - as you increase the cable length the more you may need to increase its size.

If a cable is designed to handle 20 amps at volts about 2, watts and is only using 12 amps about 1, watts , much less heat is flowing through the line than it is designed to handle. If a very small shop vac were on a 12 gauge circuit, it could run a long time and heat may never be an issue.

If in doubt, how much hassle is it, really, to just unreel the beast? Reply 9 years ago on Introduction. By thiswayhome Follow. More by the author:. Did you make this project? Share it with us! I Made It! Ant Decorations Light Up at Night. CokeLady53 Question 2 years ago. Answer Upvote. The link I got on Pinterest did not have a video. Wanted to see how the handle would work. RussellRohde 4 years ago. Reply Upvote.

KellyCraig RussellRohde Reply 2 years ago. GadgetFinder 9 years ago on Introduction.